Deformation over time is a strong argument to go to something very stable like aluminum or something.<div><br></div><div>I guess plastercine is right out?</div><div><br><br><div class="gmail_quote">On Thu, Nov 4, 2010 at 2:51 PM, Mike Ayukawa <span dir="ltr"><<a href="mailto:mike.ayukawa@gmail.com">mike.ayukawa@gmail.com</a>></span> wrote:<br>
<blockquote class="gmail_quote" style="margin:0 0 0 .8ex;border-left:1px #ccc solid;padding-left:1ex;">
<div bgcolor="#ffffff" text="#000000">
Hi,<br>
More info on these types of mounts here:<br>
<a href="http://en.wikipedia.org/wiki/Mirror_mount" target="_blank">http://en.wikipedia.org/wiki/Mirror_mount</a><br>
and here:<br>
<a href="http://www.siskiyou.com/images/ixm100.2_spec.jpg" target="_blank">http://www.siskiyou.com/images/ixm100.2_spec.jpg</a><br>
<br>
Having used this style of mounts on a laser setup at NRC, I'm not so
sure that making it out of plastic would be worthwhile.<br>
It largely depends on how smoothly you want it to operate. The
plastic will deform under load in the area of the ball bearing<br>
pivot over time. I'd actually think it would be easier just to make
some up from some aluminum stock. You don't have to<br>
mess around with threaded inserts for the prototype.<br><font color="#888888">
/Mike</font><div><div></div><div class="h5"><br>
<br>
<br>
On 11/4/2010 1:23 PM, Paul & Andrea Mumby wrote:
<blockquote type="cite">
Ok, so if I get the mechanics from those photos, their particular
design has the flat square bracket (with the circular hole) which
would be the plate which the mirror itself would be fixed against.
This pivots on a ballbearing in the corner of the L shaped
bracket, with 2 center springs under tension, which keeps the
corner set screws under compression, allowing you to adjust the X
and Y tilt, the L shaped bracket has 2 holes one in each "arm"
which I'm assuming are for mounting the whole apparatus to your
machine...
<div>
<br>
</div>
<div>I'm not sure how the mirror is affixed to the flat plate with
the circular hole, they mention plastic tipped screws, but I
don't see that anywhere in the pic, but I might be missing
that... Either way if my above assumptions of the mechanics are
correct, I should be able to mock up a design for this quite
easily... </div>
<div><br>
</div>
<div>If you have any other input to offer that might let me get
something mocked up in time to show you tonight.</div>
<div><br>
</div>
<div>I'll confirm with my wife when I get home from work if
tonight is ok for a quick meeting, and if she's ok with that
then I'll email you and confirm timing and such early this
evening...</div>
<div><br>
</div>
<div>Does that work for you?</div>
<div><br>
</div>
<div>Thanks!</div>
<div><br>
</div>
<div>- Paul</div>
<div><br>
<div>On Thu, Nov 4, 2010 at 12:44 PM, Darcy Whyte <span><<a href="mailto:darcy@siteware.com" target="_blank">darcy@siteware.com</a>></span>
wrote:<br>
<blockquote>
<div>Did you follow the ebay link I sent?</div>
<div><br>
</div>
<div>Okay, we can meet up tonight later if you want. Just
send me the address at time to <a href="mailto:darcy@siteware.com" target="_blank">darcy@siteware.com</a>.
I can probably come around 9 or just before 10 for a quick
meeting.</div>
<div>
<div>
<br>
<br>
<br>
<div>On Thu, Nov 4, 2010 at 12:41 PM, Paul & Andrea
Mumby <span><<a href="mailto:themumbys@gmail.com" target="_blank">themumbys@gmail.com</a>></span>
wrote:<br>
<blockquote>
I'm in Bayshore... My house and workshop are a bit
of a disaster area lately though lol... I think my
wife would shoot me if I invited someone in right
now :)
<div><br>
</div>
<div>Either way, we could meet quickly to discuss
your options, if you have some hand sketches or
something of the parts, and bring along some
samples, and dimensions, I could mock something up
tonight/tomorrow, and we could discuss it more at
the faire... your right in that there might not be
a ton of time, but I was surprised how easily the
design/testing cycle works now that I have rapid
prototyping capability... Small parts take 20min
to print or less, so I can easily whip up a design
in an hour or less, print it, and take an
iterative design approach to something that is
normally much more monolithic... It wastes a bit
more material, but since material costs are so low
for the plastic filament, it's totally worth the
agility gained in the design process...</div>
<div><br>
</div>
<div>Let me know what your thoughts are and we can
talk about it. </div>
<div><br>
</div>
<div>I'm a bit busy tonight and tomorrow, as I also
have some paperwork to catch up on for my home
business, and some other todo items to deal with
(I've been multitasking between print and other
stuff) but I could probably afford an hour or so
either tonight or tomorrow between 8pm and 10pm to
discuss options. Otherwise we can talk at the
faire and meet up sometime following that if that
works better.</div>
<div><br>
</div>
<div>Even an email with some sketches/dimensions and
pics of parts and so on might let me mock up
something quickly if that's preferable as well.</div>
<div><br>
</div>
<div>Thanks!</div>
<div><br>
</div>
<div>
- Paul</div>
<div>
<div>
<div>
<div>
<div><br>
<div>On Thu, Nov 4, 2010 at 12:26 PM,
Darcy Whyte <span><<a href="mailto:darcy@siteware.com" target="_blank">darcy@siteware.com</a>></span>
wrote:<br>
<blockquote>
<br>
I would think that there wouldn't be
much time to do it during the Maker
Faire. The printing would be easy but
the design (and any experiments) would
take a while.
<div><br>
</div>
<div>I think the plastic cost is
cool. </div>
<div><br>
</div>
<div>Where are you? If you want to try
some test runs, I could drop by if
you want.
<div>
<div><br>
<br>
<br>
<div>On Thu, Nov 4, 2010 at
12:18 PM, Paul & Andrea
Mumby <span><<a href="mailto:themumbys@gmail.com" target="_blank">themumbys@gmail.com</a>></span>
wrote:<br>
<blockquote>
There will be several 3d
printers at the maker faire,
I would bet you could have
mirror holders made at the
maker faire with enough
bartering/negotiating lol...
1" holding brackets wouldn't
take long to print, it would
mostly be design/testing
time that would consume the
most effort...
<div>
<br>
</div>
<div>I'd be fine with
printing them for you at
maker faire for cost of
plastic used (which would
be minimal, hell I would
likely do it for free
depending on the volume of
plastic). provided we have
the time/resources to
design the parts. I'm sure
a lot of the other guys
will have more Industrial
Design experience than I
do though.</div>
<div><br>
</div>
<div>Anyway, point being
there will be at minimum 5
3d printers, and possibly
as many as 7-8 at the
maker faire. So between
all of them I'm sure your
parts could get done ;)</div>
<div><br>
</div>
<div>Also there is talk
about kickstarting the
RepRap Loaner program at
the ottawa Maker Faire, so
we will be trying to build
a reprap mendel at the
faire, and use it as a
community loaner model.</div>
<div><br>
</div>
<div>I've been working on
printing parts to have at
the maker fair in the
evenings this week (just
for examples) so if you
have a design in mind, or
some info, perhaps I could
run a few off as tests
tonight or tomorrow, and
bring them along, get a
bit of a head start.</div>
<div><br>
</div>
<div>Let me know.</div>
<div><br>
</div>
<div>- Paul</div>
<div><br>
<div>
<div>
<div>On Thu, Nov 4,
2010 at 11:55 AM,
Darcy Whyte <span><<a href="mailto:darcy@siteware.com" target="_blank">darcy@siteware.com</a>></span>
wrote:<br>
</div>
</div>
<blockquote>
<div>
<div>
<div><br>
</div>
<div>I'm now
wanting to make
mirror holders.
The mirrors are
1". I need two
of them. They
should have a
tilt adjust.</div>
<div><br>
</div>
<div>Any ideas?</div>
<div><br>
</div>
<div>The artengine
makerbot? What
is the status of
that? What is
the procedure
for booking it?</div>
<div><br>
</div>
<div>I'd like to
try and have
them done before
Guy and I are
finished making
the mounting
brackets for the
laser tube.</div>
<div><br>
</div>
Here are some
mirror holders on
ebay:<br>
<div><a href="http://cgi.ebay.com/2-Thorlabs-1-Optic-Mounts-Holder-Laser-Mirror-Lens-/160361359773?pt=LH_DefaultDomain_0&hash=item255648299d#ht_1115wt_869" target="_blank">http://cgi.ebay.com/2-Thorlabs-1-Optic-Mounts-Holder-Laser-Mirror-Lens-/160361359773?pt=LH_DefaultDomain_0&hash=item255648299d#ht_1115wt_869</a></div>
<div><br>
</div>
<div><br>
</div>
<br>
</div>
</div>
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</blockquote>
</div>
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