[Lab] Lab Digest, Vol 35, Issue 13

Joshua Mark joshuajmark at gmail.com
Fri Jan 25 12:40:37 EST 2013


I don't think I quite have this lab mail list reply thing down yet. Should
I CC lab at artengine.ca for each reply I want to be a part of the thread?

Upon more thought, I've come up with 2 variations on a theme. One would use
the fancy accurate 3D printer to build a component scaffold to hold the
balanced armature drivers, the 3 way passive crossover and any other guts
of the in-ear monitor. This would then be dropped into the gel mold just
after pouring the flexible silicone and just before pouring the acrylic
(see this <http://engt.co/UqkMa7> for context). The scaffold would be
printed with ABS and wax such that after the acrylic is set, the device
could be heated, and the wax would pour out the ear canal, opening
the channel to each driver. It's complicated and heating the device might
damage it. However, if it works, it removes a lot of finicky work getting
the components into the acrylic cast.

The second is much easier. Build a model for a normal ear bud with space
for the drivers and components. Print it in 2 "mate-able" pieces. Insert
the components and just glue them together. Then use a normal ear bud tip
or do the Collin's Lab gooey ear kit thing. This is *so* much easier and
should have similar results.

Thoughts? Thanks for the input guys!

On Fri, Jan 25, 2013 at 12:00 PM, <lab-request at artengine.ca> wrote:

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> Today's Topics:
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>    1. Re: In-ear monitor clone with 3D printer (Matthew Bells)
>    2. Re: In-ear monitor clone with 3D printer (nfk)
>
>
> ----------------------------------------------------------------------
>
> Message: 1
> Date: Thu, 24 Jan 2013 23:37:17 -0500
> From: "Matthew Bells" <matt at mbells.ca>
> Subject: Re: [Lab] In-ear monitor clone with 3D printer
> To: "'Joshua Mark'" <joshuajmark at gmail.com>,    <lab at artengine.ca>
> Message-ID: <02d801cdfab5$a85527b0$f8ff7710$@mbells.ca>
> Content-Type: text/plain; charset="us-ascii"
>
>
>
> You might want to check out this DIY earbuds:
> http://blog.makezine.com/2010/08/25/collins-lab-custom-fit-earbuds/
>
>
>
> I'm not sure how you would use a 3D printer. you would need to make a very
> good scan to replicate it.
>
>
>
> From: lab-bounces at artengine.ca [mailto:lab-bounces at artengine.ca] On Behalf
> Of Joshua Mark
> Sent: 2013.January.23 11:16
> To: lab at artengine.ca
> Subject: [Lab] In-ear monitor clone with 3D printer
>
>
>
> Hi All,
>
>
>
> A few years ago I was doing research into how to make my own Westone ES-5
> in-ear monitor clones. They're $1000 and custom fit. It has 5 drivers but
> components are still under $100. It dawned on me this morning how much
> easier the process could be with an accurate 3D printer.
>
>
>
> Is there any interest in investigating this? There's an factory tour here:
>
> http://www.engadget.com/2011/08/09/westone-lab-tour-how-in-ear-monitors-are-
> made-from-impressions/
>
>
>
> Cheers,
>
> Joshua
>
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> Message: 2
> Date: Thu, 24 Jan 2013 23:42:08 -0500
> From: nfk <edgecity at rogers.com>
> Subject: Re: [Lab] In-ear monitor clone with 3D printer
> To: "Matthew Bells" <matt at mbells.ca>
> Cc: 'Joshua Mark' <joshuajmark at gmail.com>, lab at artengine.ca
> Message-ID: <D5C5E006-34A3-4178-9616-827CCE842FF5 at rogers.com>
> Content-Type: text/plain; charset="windows-1252"
>
> check out Cyberware. they have been doing custom hearing devices since 2000
>
> On 2013-01-24, at 11:37 PM, Matthew Bells wrote:
>
> >
> > You might want to check out this DIY earbuds:
> http://blog.makezine.com/2010/08/25/collins-lab-custom-fit-earbuds/
> >
> > I?m not sure how you would use a 3D printer? you would need to make a
> very good scan to replicate it.
> >
> > From: lab-bounces at artengine.ca [mailto:lab-bounces at artengine.ca] On
> Behalf Of Joshua Mark
> > Sent: 2013.January.23 11:16
> > To: lab at artengine.ca
> > Subject: [Lab] In-ear monitor clone with 3D printer
> >
> > Hi All,
> >
> > A few years ago I was doing research into how to make my own Westone
> ES-5 in-ear monitor clones. They're $1000 and custom fit. It has 5 drivers
> but components are still under $100. It dawned on me this morning how much
> easier the process could be with an accurate 3D printer.
> >
> > Is there any interest in investigating this? There's an factory tour
> here:
> http://www.engadget.com/2011/08/09/westone-lab-tour-how-in-ear-monitors-are-made-from-impressions/
> >
> > Cheers,
> > Joshua
> > _______________________________________________
> > Lab mailing list
> > Lab at artengine.ca
> > http://artengine.ca/mailman/listinfo/lab
>
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